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Uptime Guaranteed: Specialized O&M for the Modern Captive Power Plant
In heavy industry, your captive power plant is the heartbeat of your facility. CEM POWER INTERNATIONAL delivers world-class O&M of the Captive Power Plant, ensuring your energy supply is as consistent as your production schedule. We combine mechanical mastery with digital precision to drive down costs and drive up availability.
Our
Accreditations
98% Equipment Availability: Our mission is zero unplanned trips.
Precision Fuel & Lube Oil Optimisation: Every drop accounted for in your ROI.
Global Brand Expertise: From CAT to Wartsila, we speak your engine’s language.
Our OEM Expertise Matrix
At CEM POWER, we have operational expertise in operating and maintaining captive power plants from 10 MW onwards. We carryout operation based on the required power output by optimizing the engine loads and run hours.
Our Maintenance Strategies ensures that the equipment undergoes minor and major service, including overhauling of engines, equipment, and balance of plant (BOP).
We assist our clients in sourcing and procuring genuine spare parts of Captive Power Plant systems for all major manufacturers.
CAT | CAT MAK | Cummins | Deutz | FG Wilson | Kirloskar | Lister Petter | MTU | Perkins | Rolls Royce Allen | SEMT Pielstick | Sulzer | Wartsila
The Performance Pillars
At CEM POWER, we don’t just “run” your plant; we optimize it. Our O&M methodology is built around nine critical industrial KPIs:
- Equipment Availability & Reliability
- Heat Rate & Specific Fuel Consumption
- Lube Oil Consumption
- Plant Load Factor (PLF)
- Outage Reduction
- Active and Reactive Power Management
- Housekeeping and Upkeep
Specialized Technical Activities - Forensic Mechanical Services & Maintenance
Apart from the regular O&M activities, we also provide additional services required to extend the life of your high-CAPEX assets:
- Engine Core: Cylinder head servicing, Injector pressure tests, renewal, and assembly.
- Internal Components: Connecting bearing renewal and Main bearing renewal.
- Auxiliary Systems: Cooler assembly, Waste recovery boilers maintenance, and Tank farm area maintenance.
- Utility Assets: Precision maintenance of Pumps, compressors, and Sub-station maintenance (HV/LV).
Partner with CEM POWER to ensure your captive power plant becomes your facility’s most reliable asset. Contact us Now!
Download Our Spares Portfolio
FAQs
Can you manage the supply chain for Spare Parts of Captive Power Plants?
Yes. We leverage our global network to source genuine parts for all major engine manufacturers. We manage inventory levels to ensure critical components like cylinder heads or injectors are available on-site, reducing the duration of both planned and unplanned outages.
What is the benefit of your "Preventive & Predictive" model?
Preventive maintenance stops the obvious failures; Predictive maintenance (vibration and thermal analysis) stops the hidden ones. This dual approach is how we achieve industry-leading Equipment Availability and prevent catastrophic engine damage.